Film Faced Plywood – Starplex

  • Size: 1220 × 2440 mm
  • Thickness: 12 mm & 18 mm
  • Two-Time Hot Pressed
  • Fresh Combi Core
  • WBP Waterproof Glue
  • 11-Layers
  • High Strength & Reusable
  • Ideal for Concrete Formwork & Shuttering

What Is Two Times Hot Press Film Faced Plywood?

Two times hot press film faced plywood is a construction panel that goes through the hot pressing cycle twice instead of once. The first press bonds the veneer layers into a stable core. The second press fuses the phenolic film to both faces under renewed heat and pressure. The result is a board with fewer internal voids, tighter layer adhesion, and a film that resists peeling at the edges the most common failure point in cheaper single-press plywood. Al Zahra International Investments supplies this grade to contractors, formwork companies, and building material traders across Muscat, Sohar, Salalah and the wider Sultanate of Oman.

Why Two Presses Matter on Site?

Single hot press plywood typically survives 3–5 pours before the film lifts and the surface starts pitting the concrete. Two times hot press panels routinely reach 6–8 pours under normal site handling. On a project consuming 2,000 sqm of formwork, that difference changes the reorder cycle significantly the higher panel cost is recovered well before the job closes. The denser core also holds screws and nails better, so panels tolerate repeated stripping and re-fixing without splitting around fastener holes.

Technical Specifications

Specification Details
Product Name Two Times Hot Press Film Faced Plywood
Core Combi Core
Glue WBP Phenolic (Weather & Boil Proof)
Film 180 GSM
Film Colour Brown / Black
Thickness 12 mm & 18 mm
Standard Size 1220 × 2440 mm
Reuse Cycles 6–8 Pours (Depending on Handling & Site Conditions)
Edge Sealing Water-Based Acrylic Sealant

FAQ

What is the difference between one time and two times hot press film faced plywood?
One time hot press bonds the core and film in a single cycle. Two times hot press runs the panel through the press twice once to consolidate the core, once to bond the film. This produces a denser board with fewer voids and far better film adhesion, raising reuse from 3–5 pours to 6–8.

How many times can two times hot press plywood be reused?
Typically 6–8 concrete pours with correct edge sealing, careful stripping, and release agent application. Poor site handling reduces this.

What thickness of film faced plywood is best for wall formwork in Oman?
18mm is the standard for wall and column formwork. 12mm and 15mm are used for slab shuttering and lighter applications where support spacing is closer.

Is the plywood suitable for Oman’s climate?
Yes. WBP phenolic glue is weather and boil proof, which holds bond strength in high heat and humidity typical of Gulf site conditions.

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